Complete Health check for all forms of Energy Systems
Specific Energy Consumption
A detailed analysis of historical data shall be carried out to analyze specific energy consumption and evaluate opportunities for energy saving.
Energy Accounting and Balancing
A detailed measurement & analysis is carried out to ascertain the consumption pattern and identify potential gain areas for all forms of energy and all the major consumers.
Performance of Major Equipments
The study evaluates performance of all the major equipments to check operating capacity, efficiency and specific energy consumption. It identifies sources of loss and their contribution. The study suggests measures to optimize performance by operating the equipments at specified parameters and with desired energy consumption.
The details are as under.
Refrigeration / Chilled Water Systems:
• Flow rate of chilled fluid with non-contact flow meter
• Differential temperature across the chiller with digital temperature
• Power with clamp on power meter
• Operating capacity
• Specific power consumption
Pumps:
• Flow rate with non-contact flow meter
• Differential pressure with digital pressure gauge
• Power with clamp on power meter
• Operating efficiency
Fans & Blowers:
• Flow rate with anemometer
• Differential pressure with digital manometer
• Power with clamp on power meter
• Operating efficiency
Air Compressors:
• Capacity / Pump up test
• Differential pressure with digital manometer
• Power with clamp on power meter
• Specific power consumption
Cooling Towers:
• Flow rate of water with ultrasonic flow meter
• Water temperature at the inlet and outlet of the cooling tower
• Ambient temperature and humidity
• Flow rate of air
Thermal Equipments (Furnace, Boiler, etc.):
• Heat & Mass balance analysis
• Efficiency of direct method
• Flue gas analysis
• Radiation & Insulation loss
• Miscellaneous other losses
Illumination:
• Average illumination level at key areas
• Inventory of light fittings
• Installed and actual load efficacy ratio for key areas
Study of distribution systems
The study evaluates losses through distribution / handling systems and suggests methods to optimize the same. The electrical distribution system is analyzed of voltage drop, while compressed air piping is evaluated for pressure drops and leakages. Steam The study also identifies the major source of losses and their contribution and suggests methods to optimize the same.
Study of processes and operations
The study evaluates performance of major processes and operations for efficient utilization of resources. The systems are studies to evaluate operating capacity and process efficiency. It identifies major areas for improvements and suggests methodologies to achieve the same.
Thermography
The primary aim of the studies is to survey thermal profile of all the electrical panels and to capture abnormal temperature profile – The Hot Spots with actual temperature.
Thermal Imaging of Hot / Insulated Surfaces
Thermal imaging shall be carried out to estimate the heat losses through the cold as well as hot insulation.
Power & Harmonic Analysis
The studies provides collection and analysis of all the major electrical parameters like voltage, current, power, power factor, current and voltage harmonics (total as well as individual levels) for the mutually decided period.
A detailed analysis of historical data shall be carried out to analyze specific energy consumption and evaluate opportunities for energy saving.
Energy Accounting and Balancing
A detailed measurement & analysis is carried out to ascertain the consumption pattern and identify potential gain areas for all forms of energy and all the major consumers.
Performance of Major Equipments
The study evaluates performance of all the major equipments to check operating capacity, efficiency and specific energy consumption. It identifies sources of loss and their contribution. The study suggests measures to optimize performance by operating the equipments at specified parameters and with desired energy consumption.
The details are as under.
Refrigeration / Chilled Water Systems:
• Flow rate of chilled fluid with non-contact flow meter
• Differential temperature across the chiller with digital temperature
• Power with clamp on power meter
• Operating capacity
• Specific power consumption
Pumps:
• Flow rate with non-contact flow meter
• Differential pressure with digital pressure gauge
• Power with clamp on power meter
• Operating efficiency
Fans & Blowers:
• Flow rate with anemometer
• Differential pressure with digital manometer
• Power with clamp on power meter
• Operating efficiency
Air Compressors:
• Capacity / Pump up test
• Differential pressure with digital manometer
• Power with clamp on power meter
• Specific power consumption
Cooling Towers:
• Flow rate of water with ultrasonic flow meter
• Water temperature at the inlet and outlet of the cooling tower
• Ambient temperature and humidity
• Flow rate of air
Thermal Equipments (Furnace, Boiler, etc.):
• Heat & Mass balance analysis
• Efficiency of direct method
• Flue gas analysis
• Radiation & Insulation loss
• Miscellaneous other losses
Illumination:
• Average illumination level at key areas
• Inventory of light fittings
• Installed and actual load efficacy ratio for key areas
Study of distribution systems
The study evaluates losses through distribution / handling systems and suggests methods to optimize the same. The electrical distribution system is analyzed of voltage drop, while compressed air piping is evaluated for pressure drops and leakages. Steam The study also identifies the major source of losses and their contribution and suggests methods to optimize the same.
Study of processes and operations
The study evaluates performance of major processes and operations for efficient utilization of resources. The systems are studies to evaluate operating capacity and process efficiency. It identifies major areas for improvements and suggests methodologies to achieve the same.
Thermography
The primary aim of the studies is to survey thermal profile of all the electrical panels and to capture abnormal temperature profile – The Hot Spots with actual temperature.
Thermal Imaging of Hot / Insulated Surfaces
Thermal imaging shall be carried out to estimate the heat losses through the cold as well as hot insulation.
Power & Harmonic Analysis
The studies provides collection and analysis of all the major electrical parameters like voltage, current, power, power factor, current and voltage harmonics (total as well as individual levels) for the mutually decided period.
Awareness & Training Programms on Relevant Topics
The programs are conducted for various levels of personnel including operations & maintenance, process, purchase and accounts covering diversified topics including
• Energy Conservation in Utilities
• Energy Conservation in Operations & Processes
• Energy Management System based on ISO 50001
• Effective Energy Monitoring Techniques
• Monitoring of users with significant energy consumption
The programs are of shorter duration and conducted throughout the study period.
• Energy Conservation in Utilities
• Energy Conservation in Operations & Processes
• Energy Management System based on ISO 50001
• Effective Energy Monitoring Techniques
• Monitoring of users with significant energy consumption
The programs are of shorter duration and conducted throughout the study period.
Idea Generation Campaigns
Brainstorming Sessions:
A set of brainstorming sessions shall be conducted with cross-function team to generate fresh ideas for improvement of energy performance. The purpose of the programs is to involve plant persons in the process of energy conservation and generate fresh ideas. The program shall be conducted jointly with the help of coordinator and shall be independent of our studies. The findings from the sessions shall be reviewed and separately commented upon in the report.
Informal meeting:
A set of informal meetings shall be conducted with various groups during the entire course of studies to generate ideas and collect feedback on the implementation
Suggestion Scheme:
A suggestion scheme shall be conducted throughout the studies to generate fresh ideas for improvement of energy performance. The purpose of the programs is to involve plant persons in the process of energy conservation and generate fresh ideas.
The program shall be conducted jointly with the help of coordinator and shall be independent of our studies. The findings from the scheme shall be reviewed and separately commented upon in the report.
A set of brainstorming sessions shall be conducted with cross-function team to generate fresh ideas for improvement of energy performance. The purpose of the programs is to involve plant persons in the process of energy conservation and generate fresh ideas. The program shall be conducted jointly with the help of coordinator and shall be independent of our studies. The findings from the sessions shall be reviewed and separately commented upon in the report.
Informal meeting:
A set of informal meetings shall be conducted with various groups during the entire course of studies to generate ideas and collect feedback on the implementation
Suggestion Scheme:
A suggestion scheme shall be conducted throughout the studies to generate fresh ideas for improvement of energy performance. The purpose of the programs is to involve plant persons in the process of energy conservation and generate fresh ideas.
The program shall be conducted jointly with the help of coordinator and shall be independent of our studies. The findings from the scheme shall be reviewed and separately commented upon in the report.
Provide Techno-Economically Feasible Suggestions
Provide techno-economically feasible suggestions for optimize total cost of energy. This involves overall analysis of various data to identify major potential gain areas & their contribution. The study tabulates all the major prospective resource saving areas and realistic saving potential through each of the areas. The opportunities for conservation of energy are detailed complete with techno-economic feasibility analysis.
Technical Assistance during Implementation of Various Suggestions
• Designing
• Basic engineering
• Technical evaluation of proposals & recommendations
• Checking of design / drawing
• Inspection
• Supervision over erection and commissioning
• Validation of savings
• Basic engineering
• Technical evaluation of proposals & recommendations
• Checking of design / drawing
• Inspection
• Supervision over erection and commissioning
• Validation of savings
Review of Energy Management & Monitoring System
• Log sheets
• Operation & maintenance practices
• Procurement procedures
• Capacity Building Programs
• Awards & Rewards
• Collection, Analysis & Monitoring key data & parameters impacting energy consumption
• Operation & maintenance practices
• Procurement procedures
• Capacity Building Programs
• Awards & Rewards
• Collection, Analysis & Monitoring key data & parameters impacting energy consumption